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Floating-Head Piston Launchers from Sunward Aerospace
Capture and Recycle The Hot Exhaust Gases
For Higher Rocket Flights

Product Specifications:

Piston Launchers recycle the hot exhaust gases from the rocket motor and give the rocket a higher lift-off speed. This translates into higher flights without using larger rocket motors! You'll be considered a genius, because you're reusing energy that would have gone to waste.

Image Description (right): Piston launcher (the brown tube beneath the rocket) sits on a plywood base (optional accessory that is not included with the piston launchers). The plywood base can be used if you launch on a hard surface. The Blue Streak rocket kit is not included either...

Piston Launcher with Base and Rocket

Piston Launcher Selection Chart
Engine Size
P/N
Comments
Qty/
Pack
Price
Place Order
18mm
07709
For model rockets that use an 18mm diameter motor (A, B, and C-size)
3
$14.99
24mm
07711
For model rockets that use a 24mm diameter motor (D and E-size)
3
$15.99

Notes:


Wood Base Selection Chart
Engine Size
P/N
Comments
Qty/
Pack
Price
Place Order
18mm
07710
Base is required if you are launching from a hard surface, like concrete or asphalt. Not required if you launch from grass or dirt. See the video below for more details.
1
$24.99
24mm
07712
Base is required if you are launching from a hard surface, like concrete or asphalt. Not required if you launch from grass or dirt. See the video below for more details.
1
$24.99

Bases are not interchangable from the 18mm size to the 24mm size.



How and Why You Should Use A Piston Launcher?

The purpose of a piston launcher is to provide an extra kick to the rocket as it takes off. It does this by collecting the exhaust gases from the rocket engine inside a tube. As the gases build up, the pressure inside the tube increases and kicks the rocket off the pad with a higher velocity. It is estimated that the altitude increase from this can be greater than 5%. That's not bad, since you don't need to change anything else with the rocket.

The Sunward Floating Head Piston Launcher kit contains everything you need to try this out for yourself. Just experimenting with the piston launcher is a great science fair project.

Piston Launcher Basic Parts

The YouTube video show above will show you how piston launchers work, and how simple it is to use them. They work so well, that modelers that compete in NAR rocket contests swear by them.

What is a Floating Head Piston Launcher?
A floating head? This design created by Chan Stevens and produced by Sunward Aerospace is a special kind of piston launcher that uses a floating piston head.

Previously, the piston head was glued onto the inner tube of the piston launcher, and this had one big negative drawback. It would stop the rocket dead cold. So all the velocity that the rocket had gained while the cylinder was filling up was lost. By making the piston head detached from the inner rod/tube, the rocket wouldn't stop anymore. The result is actually a higher lift-off velocity and a more stable launch.


Additional Information About Piston Launchers

Peak-of-Flight Newsletter #47 - This explains the basics of how piston launchers operate.

Apogee Technical Publication #11 - Piston launcher plans. These plans will show you how to build a delux piston launcher made for smaller rocket motors.

The Floating Head Piston Launcher - R&D report by Jeff Vincent, the creater of the first Floating Head Piston Launcher.

Empirical Evaluation Of Optimum Piston Tube Length For A Floating-Head Piston Launcher - Another R&D report by Jeff Vincent, the creater of the first Floating Head Piston Launcher.

Piston Launcher Kit Features

The Sunward Piston Launcher Kit comes with three piston launchers (all the same size). Why three? Sunward felt concerned that they wouldn't last very long. I think they are mistaken.

The piston launchers will get sooty and dirty from the launch. But they are easily cleaned out after a launch. If you clean them good, you'll find that they do last quite some time. I've had one piston launcher that I used for about 10 years.

Therefore, having three for one low price is a very nice bonus. You can have three piston launchers ready to go, and you won't have to spend valuble daylight hours cleaning them while you are on the launch range. It will save you some time that you can be using to launch a lot of rockets!

Piston Launcher Parts

Piston Launcher Rings

One of the nice features of the Sunward piston launchers is that many of the internal rings are made from laser-cut plywood. That gives a little extra precision in the parts, so the fit of the piston on the inner tube is just about perfect.

The only drawback is that the thin-wall rings are a little brittle until you have them glued into the piston-head cylinder. Once they are glued in, they make a very lightweight piston-head that increases the efficiency of the system because the weight is reduced.

Materials needed to assemble the Piston Launchers:

  • Wood Glue
  • Sand paper
  • 1/2 inch diameter wood dowel

Piston Launcher Base-Kit Features

Piston Launcher Base Assembled

The optional wood base holds the piston launcher in a vertical orientation.

The base is only needed if you are launching your rockets from a hard surface, like concrete or asphalt. If you are launching from grass, you will need a 1/2-inch diameter wood dowel to hold the piston in an upright position.

The base is made from 1/4 inch thick plywood. The parts are cut with a laser and are designed to be assembled like a simple puzzle. The interlocking tabs are very precise, so this simple box goes together in about three minutes. The piston itself slides through the hole in the bottom of the box and does not require any glue to hold it upright. That way, you can change out pistons in a few seconds between each launch.

Piston Launcher Base Parts

Frequently Asked Questions about the Sunward Aerospace Piston Launchers

Q. How do you clean them out between flights?

A. I just sand off the soot residue with a piece of fine-grit sandpaper. For the insides of the tubes, wrap some sandpaper around a wood dowel so you can get down deep in the tubes. You want everything to slide easily with no gritty sounds.


Other items that people who bought these Piston Launchers also purchased:

Model Rocket Design and Construction
Product No. 00112

Want additional tips on how to make your rockets fly higher? Also, how much money can you save by building your own designs instead of from a commercial kit? You'll have money left over to buy motors to fly it! Learn the tricks and tips that the experts use to design rockets that are both lightweight and durable.

Model Rocket Design & Construction Book

Actual Customer Comment:

"I wanted to note that even though I could buy the same kits cheaper elsewhere, I choose to support you because of the detailed information you provide about the kits as well as the video clips with information on how to build the rockets. Thank you." -- Shannon Callahan

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Colorado Springs, CO 80907 USA
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This page last updated on: 12/17/09